October 17, 2025

Mastering 1926: Materials Handling, Storage, Use, and Disposal for Corrugated Packaging

When it comes to corrugated packaging, understanding the ins and outs of OSHA's 1926 regulations is crucial for maintaining a safe and compliant workplace. These standards, designed to protect workers, apply directly to the handling, storage, use, and disposal of materials on construction sites, including corrugated materials.

Handling Corrugated Materials

Proper handling of corrugated packaging is the first step in ensuring safety. According to 1926.250, all materials, including corrugated boxes, must be handled in a manner that prevents them from falling, slipping, or rolling. This means using appropriate lifting techniques and equipment, like forklifts or hand trucks, when moving heavy or bulky corrugated packages.

I've seen firsthand how easy it is to underestimate the weight of a stack of corrugated boxes. One time, at a job site, a worker tried to manually lift a large stack and ended up with a back injury. It's a reminder that even seemingly lightweight materials can pose risks if not handled correctly.

Storage of Corrugated Packaging

Storing corrugated materials safely is just as important as handling them. OSHA's 1926.250(b) specifies that materials must be stacked, racked, blocked, interlocked, or otherwise secured to prevent sliding, falling, or collapse. For corrugated packaging, this means ensuring that stacks are stable and not overloaded.

In my experience, a common mistake is stacking corrugated boxes too high without proper support. This not only risks the boxes collapsing but also creates a potential hazard for workers walking nearby. Always use shelving or racks designed for the weight and size of your corrugated packaging.

Use of Corrugated Packaging

When using corrugated packaging on a job site, it's essential to consider its impact on the work environment. According to 1926.250(a), materials must not be placed in a manner that creates a hazard. This includes ensuring that corrugated boxes do not obstruct walkways, exits, or emergency equipment.

From what I've observed, corrugated packaging can quickly clutter a workspace if not managed properly. A good practice is to designate specific areas for unpacking and repacking corrugated materials, keeping the rest of the site clear and safe.

Disposal of Corrugated Packaging

The disposal of corrugated packaging also falls under 1926 regulations. Section 1926.250(c) states that combustible scrap and debris must be removed at regular intervals. For corrugated materials, this means setting up a regular schedule for breaking down and disposing of used boxes to prevent them from becoming a fire hazard or tripping risk.

At one site, we implemented a daily 'box break' where workers would take a few minutes to flatten and stack used corrugated boxes for recycling. This not only kept the site cleaner but also reduced the risk of accidents.

Based on available research, individual results may vary, but adhering to these 1926 standards can significantly improve safety on your job site. For further guidance, the OSHA website provides detailed resources on these regulations, and the National Institute for Occupational Safety and Health (NIOSH) offers additional insights on material handling best practices.

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