October 17, 2025

When Does § 5204 Not Apply in Printing and Publishing?

Printing and publishing operations often involve a variety of materials and processes that can expose workers to hazardous substances. One such substance is respirable crystalline silica, which is regulated under § 5204 of the California Code of Regulations. However, there are specific scenarios within the printing and publishing industry where this regulation may not apply or could fall short.

Exemptions Under § 5204

First off, it's key to understand that § 5204 has certain exemptions. In the realm of printing and publishing, if the exposure to respirable crystalline silica is below the action level of 25 μg/m³ as an 8-hour time-weighted average (TWA), the full scope of the regulation might not apply. This is crucial because many printing processes might not reach this threshold, thus potentially exempting them from certain compliance requirements.

Additionally, if the employer can demonstrate through objective data that employee exposure will remain below the action level under any foreseeable conditions, they may be exempt from the initial exposure monitoring requirements. This can be particularly relevant in smaller printing operations where silica exposure is minimal.

Limitations in Application

Despite its comprehensive nature, § 5204 can fall short in addressing certain aspects of the printing and publishing industry. For instance, the regulation primarily focuses on silica exposure from construction and general industry activities. Printing and publishing, which often involve paper, ink, and other materials, might not fit neatly into these categories.

Moreover, the regulation might not adequately address the unique hazards associated with certain printing processes. For example, the use of toner in digital printing can involve exposure to other particulate matter that isn't covered by § 5204. While silica might be present in some toners, the primary concern in these scenarios might be other chemicals or particles.

Practical Insights from the Field

In my experience working with printing and publishing companies, I've seen firsthand how § 5204's limitations can affect safety protocols. One client, a medium-sized publisher, was initially concerned about silica exposure from their paper cutting operations. However, after conducting thorough exposure assessments, we found that their exposure levels were well below the action level, exempting them from certain monitoring and control measures.

Another scenario involved a digital printing facility where the primary concern was toner dust rather than silica. Here, we had to look beyond § 5204 and implement controls based on other relevant regulations and best practices to ensure worker safety. This highlights the need for a comprehensive approach to safety that considers all potential hazards, not just those covered by a single regulation.

Additional Considerations

It's also worth noting that while § 5204 may not apply in certain scenarios, other regulations such as OSHA's standards for dusts and particulate matter might still be relevant. Employers in the printing and publishing industry should conduct regular risk assessments and stay informed about all applicable safety regulations to ensure a safe working environment.

For those looking to dive deeper, the California Department of Industrial Relations provides detailed information on § 5204, and the Occupational Safety and Health Administration (OSHA) offers resources on broader safety standards that might apply to printing and publishing operations.

More Articles