Top Violations of § 3664 Operating Rules for Forklifts in Water Treatment Facilities

In water treatment facilities across California, forklifts are indispensable for moving heavy equipment and supplies. Yet, ensuring compliance with § 3664 of the Operating Rules is crucial for safety. From my experience, the most common violations often stem from a lack of rigorous training and oversight.

1. Inadequate Operator Training

One of the most frequent issues we encounter is operators who haven't received the necessary training. Under § 3664, all forklift operators must be trained and certified. I've seen cases where facilities rely on outdated training or neglect refresher courses altogether. This not only puts the operator at risk but also jeopardizes the safety of the entire facility.

2. Improper Load Handling

Another prevalent violation is improper load handling. Forklifts in water treatment plants often deal with awkward or oversized loads. Operators must follow strict guidelines on load balancing and securing. From my observations, many accidents occur because operators fail to secure loads properly or exceed the forklift's weight capacity.

3. Neglecting Safety Equipment

The use of safety equipment, such as seatbelts and backup alarms, is non-negotiable under § 3664. Yet, it's surprising how often these are overlooked. I've walked through facilities where seatbelts hang loose, and backup alarms are either disabled or malfunctioning. This negligence can lead to severe accidents, especially in the tight spaces typical of water treatment plants.

4. Speeding and Reckless Operation

Speeding and reckless forklift operation are also common violations. The narrow aisles and crowded conditions in water treatment facilities demand cautious driving. However, I've witnessed operators rushing through tasks, ignoring speed limits, and making sharp turns at high speeds. Such behavior significantly increases the risk of collisions and injuries.

5. Failure to Conduct Regular Inspections

Regular inspections are a cornerstone of § 3664 compliance. Yet, many facilities fail to perform these checks consistently. I've seen forklifts operating with worn-out tires, faulty brakes, and other mechanical issues that should have been caught during routine inspections. Neglecting these checks can lead to equipment failure and accidents.

Based on available research, individual results may vary, but addressing these common violations can significantly improve safety in water treatment facilities. For those seeking to enhance their compliance efforts, resources like the OSHA Forklift Operator Training eTool provide valuable guidance on maintaining a safe working environment.