October 17, 2025

Unpacking Common Mistakes with NFPA 70E - Article 110 in Robotics

In the intricate world of robotics, adhering to NFPA 70E - Article 110 is crucial for ensuring electrical safety. Yet, even seasoned professionals can fall into traps that compromise safety. Let's dive into some common pitfalls and how to sidestep them.

Misunderstanding the Scope of Article 110

Article 110 sets the stage for electrical safety-related work practices. A frequent mistake is assuming these guidelines are optional or only applicable in certain scenarios. In reality, they're mandatory for any work involving electrical systems in robotics. Not recognizing this can lead to hazardous conditions.

Neglecting Risk Assessment

One of the most critical steps in NFPA 70E is conducting a thorough risk assessment before any work begins. Some teams rush this process or skip it entirely, focusing solely on the task at hand. This oversight can expose workers to unnecessary dangers. A proper risk assessment involves identifying potential hazards, evaluating the risk, and implementing control measures. Skipping this step is not just a safety violation; it's a gamble with workers' lives.

Inadequate Training and Awareness

Even with the best intentions, without proper training, workers can misinterpret or misapply the standards of Article 110. It's not enough to have a general understanding; personnel must be well-versed in the specifics of electrical safety in robotics. Regular training sessions and refresher courses are essential to keep safety at the forefront.

Ignoring Lockout/Tagout Procedures

Lockout/Tagout (LOTO) is a non-negotiable aspect of Article 110, yet it's often where mistakes occur. In robotics, where multiple energy sources might be at play, a comprehensive LOTO procedure is vital. I've seen cases where teams thought they had isolated all energy sources, only to find out they missed a backup system or a secondary power supply. This mistake can lead to catastrophic accidents.

Overlooking Personal Protective Equipment (PPE)

Another common error is underestimating the importance of PPE. Article 110 mandates the use of appropriate PPE based on the risk assessment. In my experience, workers sometimes choose comfort over safety, opting for less protective gear. This decision can be fatal when working with robotics systems that carry high electrical risks.

Failure to Document and Communicate

Documentation and clear communication are pillars of safety compliance. Yet, teams often fail to keep detailed records of safety procedures, risk assessments, and training. This lack of documentation can lead to confusion and inconsistency in safety practices. Moreover, not communicating these procedures effectively to all team members can result in someone operating under outdated or incorrect information.

By understanding these common mistakes, teams can better navigate the complexities of NFPA 70E - Article 110 in robotics. It's about creating a culture of safety where these errors are not just recognized but actively prevented. For further reading, the NFPA website offers detailed resources and the latest updates on electrical safety standards.

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