October 17, 2025

Common Mistakes in Implementing OSHA 1910.120 for Fire and Emergency Services

OSHA 1910.120, known as HAZWOPER, sets strict standards for hazardous waste operations and emergency response. Fire and emergency services often find themselves on the front lines, yet many organizations struggle with compliance due to common pitfalls.

Misunderstanding the Scope of HAZWOPER

One frequent mistake is the assumption that HAZWOPER only applies to specific hazardous waste sites. In reality, it extends to emergency response operations where the release of hazardous substances could occur. I've seen teams at fire stations in San Diego overlook this, thinking their typical operations are exempt. This misunderstanding can lead to inadequate training and unpreparedness for hazardous scenarios.

Insufficient Training

Another common error is not providing enough training. HAZWOPER requires different levels of training based on the role of the individual. From my experience consulting with various emergency services across California, it's clear that many fall short of the 24 or 40-hour initial training requirement, not to mention the annual refresher courses. This gap in training can severely impact the safety and effectiveness of emergency responses.

Failure to Update Emergency Response Plans

Emergency response plans must be living documents, regularly updated to reflect new hazards, procedures, and personnel. Yet, I've encountered numerous fire departments that treat their plans as static checklists. This failure to adapt can lead to confusion and inefficiencies during actual emergencies. Based on available research, organizations that regularly update their plans tend to respond more effectively, though individual results may vary.

Inadequate Personal Protective Equipment (PPE)

Selecting the right PPE is crucial yet often mishandled. Fire and emergency services must assess the hazards they might encounter and ensure their PPE is up to the task. I've worked with teams in Los Angeles who thought their standard fire gear would suffice for all hazardous waste incidents, only to realize during our audits that they needed specialized equipment for certain chemicals.

Lack of Proper Documentation and Record Keeping

Documentation is not just a bureaucratic hurdle but a critical component of HAZWOPER compliance. Many services fail to keep accurate records of training, incidents, and equipment checks. In my consultations, I've found that thorough documentation not only helps in maintaining compliance but also in learning from past incidents to improve future responses.

Neglecting Medical Surveillance

HAZWOPER mandates medical surveillance for employees who are exposed to hazardous substances. However, I've seen this aspect often overlooked or minimized. Regular medical exams can prevent health issues and ensure that responders are fit for duty. Organizations should consider this a priority, not just a regulatory checkbox.

By addressing these common mistakes, fire and emergency services can enhance their compliance with OSHA 1910.120 and, more importantly, ensure the safety and effectiveness of their operations. For deeper insights into HAZWOPER compliance, resources from the National Fire Protection Association (NFPA) and the Environmental Protection Agency (EPA) can be invaluable.

More Articles