Common OSHA 1910.147 Mistakes in Film and TV Production

When the lights go up and the cameras roll, safety can sometimes take a backseat in the fast-paced environment of film and TV production. However, compliance with OSHA's 1910.147 standard, known as the Control of Hazardous Energy (Lockout/Tagout), is crucial to prevent accidents and ensure the safety of all crew members.

Misunderstanding the Scope of LOTO

One common mistake in the industry is underestimating the scope of equipment that requires lockout/tagout procedures. In film and TV, this can range from electrical systems and lighting rigs to special effects machinery. I've seen cases where crews believed that only permanently installed equipment needed LOTO, neglecting the temporary setups that are common on set. The reality is, any equipment that could release hazardous energy during servicing or maintenance falls under OSHA 1910.147.

Inadequate Training and Communication

Another frequent oversight is the lack of comprehensive training on LOTO procedures. Based on my experience, many production companies assume that a brief safety meeting is sufficient. However, OSHA requires that all employees who work with or around machinery be trained on LOTO protocols. This includes not just the technical crew but also actors and support staff who might be near the equipment. Clear communication about when and how to implement LOTO is essential to prevent accidents.

Failure to Implement Proper LOTO Procedures

Implementing LOTO correctly involves more than just hanging a tag on a piece of equipment. It requires a systematic approach to ensure that all energy sources are isolated and controlled. From my observations, some productions fail to use the correct lockout devices or do not follow the full procedure, which can lead to dangerous situations. For instance, during a recent project, I noticed a crew using a single lock for multiple pieces of equipment, which is a clear violation of OSHA standards.

Ignoring Periodic Inspections and Audits

OSHA 1910.147 mandates that LOTO procedures be reviewed at least annually to ensure they are effective and up-to-date. In the film and TV industry, where productions can be short-lived and crews change frequently, this requirement is often overlooked. We need to emphasize the importance of regular audits to identify and correct any deficiencies in LOTO practices. This not only helps in maintaining compliance but also in fostering a culture of safety on set.

Resources for Better LOTO Compliance

For those looking to improve their LOTO practices, I recommend consulting OSHA's official guidelines and considering third-party safety audits. Websites like OSHA.gov provide detailed information on 1910.147, and organizations like the National Safety Council offer resources tailored to the entertainment industry. Additionally, engaging with safety consultants who specialize in film and TV can provide valuable insights and help tailor LOTO procedures to the unique challenges of each production.