Common Violations of OSHA 1910.178: Forklifts and Scissor Lifts in Printing and Publishing

In the printing and publishing industry, where the movement of heavy materials and equipment is routine, ensuring the safe operation of industrial trucks like forklifts and scissor lifts is crucial. OSHA 1910.178 sets forth specific standards for powered industrial trucks to prevent accidents and injuries. However, certain violations are commonly observed, which can lead to serious safety hazards.

Untrained Operators

One of the most frequent violations in this sector is the operation of forklifts and scissor lifts by untrained personnel. OSHA mandates that only trained and certified individuals operate these vehicles. In my experience, I've seen too many instances where a quick training session is deemed sufficient, yet fails to cover critical safety protocols. This often results from a rush to get tasks done, but it's a dangerous shortcut that can lead to accidents.

Improper Load Handling

Another common issue is improper load handling. Forklifts and scissor lifts are designed to handle specific weights and types of materials. Overloading or unevenly distributing the load can cause the vehicle to tip over, leading to severe injuries or fatalities. I recall a case where a forklift in a printing facility was overloaded with paper rolls, causing it to lose balance and crash into a wall. Such incidents underscore the need for strict adherence to load limits and proper handling techniques.

Lack of Maintenance

Regular maintenance is essential for the safe operation of industrial trucks. However, in the fast-paced environment of printing and publishing, maintenance can be neglected. OSHA requires that these vehicles undergo daily inspections and regular maintenance checks. Neglecting this can lead to mechanical failures, such as brake issues or hydraulic system malfunctions, which are common violations noted during inspections.

Unsafe Driving Practices

Unsafe driving practices, such as speeding or not wearing seatbelts, are also prevalent. These behaviors increase the risk of accidents, particularly in environments where there are many pedestrians and other vehicles. In one instance, I observed a forklift operator speeding through a narrow aisle, narrowly missing a coworker. This not only violates OSHA standards but also puts lives at risk.

Non-Compliance with Safety Features

Finally, non-compliance with safety features like backup alarms, flashing lights, or safety cages on scissor lifts is another common violation. These features are designed to protect both the operator and those around them. Disabling or not using these safety devices is a serious breach of safety standards and can lead to catastrophic accidents.

Addressing these common violations requires a proactive approach to safety management. Implementing regular training, enforcing strict safety protocols, and ensuring that all equipment is properly maintained can significantly reduce the risk of accidents in the printing and publishing industry. For further guidance, resources from OSHA and the National Safety Council can provide valuable insights and best practices.