October 17, 2025

Mastering OSHA 1910.242(b) Compliance in Transportation and Trucking: A Comprehensive Checklist

Compliance with OSHA 1910.242(b) on the use of compressed air or gases is crucial for safety in the transportation and trucking industry. This regulation aims to prevent serious injuries from the misuse of compressed air, a common tool in many operations. In this guide, we'll provide a detailed checklist to ensure your operations align with these critical safety standards.

Understanding OSHA 1910.242(b)

OSHA 1910.242(b) specifically addresses the hazards of using compressed air for cleaning purposes. The regulation prohibits the use of compressed air for cleaning clothing or oneself, except under certain conditions. It also limits the use of compressed air to less than 30 psi, and requires personal protective equipment (PPE) to be worn when using compressed air for cleaning.

Checklist for Compliance

Follow this checklist to ensure your transportation and trucking operations meet OSHA 1910.242(b) requirements:

  • Policy and Training: Develop and implement a clear policy on the use of compressed air. Ensure all employees are trained on this policy and understand the dangers of misuse.
  • Equipment Check: Regularly inspect all compressed air equipment to ensure it is functioning correctly and safely. Verify that pressure regulators are set to not exceed 30 psi for cleaning purposes.
  • PPE Requirement: Mandate the use of appropriate PPE, such as safety goggles and respiratory protection, when using compressed air for cleaning.
  • Safety Signage: Post clear signage in areas where compressed air is used, reminding workers of the 30 psi limit and the need for PPE.
  • Incident Reporting: Establish a system for reporting any incidents involving compressed air. Use this data to refine safety practices.
  • Regular Audits: Conduct regular safety audits to ensure ongoing compliance with OSHA 1910.242(b).

Real-World Application

I've seen firsthand how a lack of compliance with OSHA 1910.242(b) can lead to severe injuries. In one instance, a worker used compressed air to clean his clothing, resulting in a serious eye injury. This incident underscores the importance of strict adherence to these safety standards. By following our checklist, you can prevent such accidents and ensure a safer work environment.

Additional Resources

For further guidance, consider these resources:

  • OSHA's official page on 1910.242(b) for detailed regulatory information.
  • The National Institute for Occupational Safety and Health (NIOSH) provides research and recommendations on the safe use of compressed air.
  • Industry-specific safety associations often offer webinars and training sessions on compressed air safety.

Based on available research, individual results may vary, but adhering to these guidelines significantly reduces the risk of accidents related to compressed air in your transportation and trucking operations.

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