Understanding OSHA 1910.36: Exit Route Design and Construction for Corrugated Packaging Facilities

In the corrugated packaging industry, where machinery and materials can pose significant hazards, ensuring safe exit routes is not just a regulatory requirement—it's a critical component of workplace safety. OSHA's 1910.36 standard outlines the design and construction requirements for exit routes, and understanding these can help corrugated packaging facilities maintain compliance and enhance worker safety.

Key Requirements of OSHA 1910.36

The standard stipulates that exit routes must be permanent, adequately lit, and clearly marked to ensure they are usable at all times, especially during emergencies. For corrugated packaging facilities, this means pathways must be free from obstructions like stacks of cardboard or machinery, which can often be found in these environments.

Applying 1910.36 in Corrugated Packaging

In a typical corrugated packaging plant, where space can be at a premium and materials are constantly moving, implementing these requirements can be challenging. We've seen cases where improperly stored rolls of paper or misplaced equipment have blocked designated exit paths, putting workers at risk during an evacuation.

Based on available research, individual results may vary, but ensuring clear, unobstructed exit routes can significantly reduce evacuation times and improve overall safety outcomes. Facilities should conduct regular audits to check compliance with OSHA 1910.36, paying special attention to areas where materials are frequently handled or stored.

Best Practices for Compliance

• Regular Inspections: Schedule routine checks to ensure that exit routes remain clear and accessible. Use checklists tailored to the specific layout and operations of your facility.
• Employee Training: Train staff on the importance of keeping exit routes clear and the procedures for emergency evacuations. This training should be part of your broader safety management system.
• Signage and Lighting: Ensure all exit routes are well-lit and clearly marked with signs that meet OSHA standards. In areas where dust or debris from corrugated materials might accumulate, consider using more durable, easy-to-clean signage.

By integrating these practices into your safety protocols, corrugated packaging facilities can not only comply with OSHA 1910.36 but also foster a culture of safety that protects workers and enhances operational efficiency.