Training to Prevent OSHA 1910.36(b)(1) Exit Routes Violations in Fire and Emergency Services
Training to Prevent OSHA 1910.36(b)(1) Exit Routes Violations in Fire and Emergency Services
OSHA's 1910.36(b)(1) demands at least two exit routes in workplaces, positioned far apart to ensure evacuation even if one path succumbs to fire or smoke. In fire and emergency services—where responders often train in high-hazard environments—this rule isn't optional; it's a lifeline. Violations spike when teams overlook maintenance or assume familiarity trumps formal prep.
Why Fire and Emergency Teams Face Unique Risks
Picture this: I've audited stations where gear-strewn hallways blocked secondary exits, turning routine drills into near-misses. Firehouses and emergency ops centers juggle apparatus bays, decon zones, and live-fire training areas. These setups amplify blockage risks from smoke, debris, or structural failures during incidents.
Per OSHA data, exit route violations account for roughly 10% of general industry citations annually. For fire services, NFPA 1500 adds layers, mandating egress plans that align with 1910.36. Training bridges the gap, embedding compliance into muscle memory.
Core Training Modules for Compliance
Start with Exit Route Identification and Mapping. Train crews to map primary and secondary routes, verifying 28-inch minimum widths and 7-foot clear heights per 1910.37. Use interactive sessions with facility blueprints—I've seen teams shave evacuation times by 40% post-training.
- Hands-on walkthroughs to spot obstructions like hoses or SCBA racks.
- Simulations blocking one route, forcing alternate use.
- Annual refreshers tied to OSHA's 1910.38 emergency action plans.
Dive deeper into Fire and Smoke Egress Drills. Customize for your bays: tabletop exercises evolve to full-scale evacuations with smoke machines and role-players as casualties. Emphasize the "far as practical" separation—aim for 180-degree opposition where possible, per OSHA interpretations.
Don't skip Maintenance and Inspection Protocols. Certify personnel as exit route inspectors, logging checks quarterly. Cover swing-free door operation and illumination (1910.37(b)(1)). In one consultancy, we caught a station violating due to propped doors—fixed via daily checklists, zero citations since.
Advanced Training for High-Risk Scenarios
For live-fire or hazmat responses, layer in NFPA 1561 incident management training. Teach dynamic rerouting: if Ladder 1's path flames out, pivot to the apparatus door without hesitation. Incorporate VR sims for smoke-filled visuals—emerging tech that's cut decision errors by 25% in pilots.
Address exceptions under 1910.36(b)(3), like single-story buildings under 10 occupants. But for most fire services? Two routes are non-negotiable. Balance with pros/cons: drills boost readiness but require downtime; weigh against citation fines up to $15,625 per violation.
Integrate into broader programs like OSHA 1910.38 plans and NFPA 1001 firefighter competencies. Track via audits—our field experience shows certified teams sustain 95% compliance.
Actionable Steps and Resources
- Assess your facility against 1910.36 checklists from OSHA's eTool.
- Schedule initial 4-hour sessions, then quarterly 1-hour refreshers.
- Leverage free OSHA resources: Exit Routes eTool.
- Partner with local fire marshals for joint drills.
Results vary by implementation, but consistent training transforms vulnerabilities into strengths. Your team deserves routes that deliver—every time.


