October 17, 2025

Understanding 1910.36(f): Exit Route Capacity in Retail Distribution Centers

Ensuring the safety of employees in retail distribution centers is not just a regulatory requirement but a fundamental responsibility. Under OSHA's standard 1910.36(f), the capacity of exit routes must be carefully planned and maintained to facilitate safe evacuation during emergencies.

Maximum Permitted Occupant Load

1910.36(f)(1) mandates that exit routes in retail distribution centers must support the maximum permitted occupant load for each floor. This means that if your distribution center has a floor designed to accommodate 500 workers, the exit routes must be capable of safely evacuating all 500 individuals. In my experience, this often requires regular assessments and adjustments as the workforce or layout changes.

Maintaining Capacity Along the Exit Route

Per 1910.36(f)(2), the capacity of an exit route must not decrease as you move toward the exit discharge. Imagine a scenario where workers on the third floor of a distribution center need to evacuate. The exit route should not narrow or become more congested as it progresses to the ground level. From my time working with various clients, I've seen that maintaining this standard can be challenging, especially in older facilities where retrofitting may be necessary.

Practical Implications for Retail Distribution Centers

In a retail distribution center, the layout can be complex with numerous aisles, storage racks, and machinery. Ensuring that exit routes are not only clearly marked but also have sufficient capacity is crucial. Here are some practical steps to comply with 1910.36(f):

  • Regularly review and update your evacuation plans to reflect changes in occupant load and facility layout.
  • Conduct drills to test the effectiveness of your exit routes under maximum load conditions.
  • Consider consulting with a safety expert to assess and optimize your exit route design.

Based on available research, individual results may vary, but these steps have proven effective in maintaining compliance and ensuring safety. For more detailed guidance, the OSHA website provides resources and case studies that can be invaluable for safety managers in retail distribution centers.

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