October 17, 2025

Common Missteps in Process Safety Management at Amusement Parks: Navigating OSHA's 1910.119

Amusement parks, with their thrilling rides and attractions, are bustling hubs of entertainment. Yet, behind the scenes, they must rigorously adhere to safety standards like OSHA's 1910.119, known as Process Safety Management (PSM) of Highly Hazardous Chemicals. Missteps in this area can lead to serious incidents, but understanding where errors commonly occur can help park management enhance their safety protocols.

Understanding the Basics of PSM

OSHA's 1910.119 is designed to prevent or minimize the consequences of catastrophic releases of toxic, reactive, flammable, or explosive chemicals. For amusement parks, this could apply to chemicals used in maintenance, cleaning, or even in certain ride systems. The regulation requires a comprehensive management program that includes employee participation, process safety information, process hazard analyses, operating procedures, and more.

Common Misunderstandings and Mistakes

One frequent mistake is the underestimation of what constitutes a 'highly hazardous chemical.' I've seen cases where park management failed to recognize certain cleaning agents as falling under PSM, leading to inadequate safety measures. Another common error is the lack of thorough process hazard analysis. Without a detailed analysis, parks might miss critical safety steps, such as proper ventilation or emergency shutdown procedures.

Additionally, training is often where parks falter. Employees might be trained on the operation of rides but not on the specific hazards associated with the chemicals they handle. From my experience, comprehensive training that includes both operational and chemical safety is crucial for compliance and safety.

Implementing Effective PSM Practices

To avoid these pitfalls, amusement parks should:

  • Conduct Regular Audits: Regularly review and update the list of chemicals used to ensure all fall within or outside the PSM scope.
  • Perform Thorough Hazard Analyses: Engage in detailed process hazard analyses, possibly with the help of external safety consultants who specialize in amusement park operations.
  • Enhance Training Programs: Develop training that covers not just operational safety but also the specific hazards of chemicals used in the park.

By addressing these areas, parks can better manage the risks associated with highly hazardous chemicals and ensure a safer environment for both employees and guests.

Resources for Further Learning

For those seeking to deepen their understanding of PSM in amusement parks, consider exploring resources from the International Association of Amusement Parks and Attractions (IAAPA) or OSHA's dedicated PSM page. These can provide valuable insights and guidance on maintaining compliance and enhancing safety measures.

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