LOTO Onsite Services — Lockout/Tagout Procedures, Audits & Training (OSHA 1910.147)

Overview

Stop trying to write hundreds of machine-specific procedures in-house. Our Certified Safety Consultants walk your floor, trace your energy sources, and build a living, QR-accessible LOTO database that keeps your workers safe and OSHA away.

You Open the Door. We Do the Rest.

Three hands-off steps from unlabeled machines to a living, scannable LOTO program.

Why Choose Our Onsite Services

A long-term compliance partnership — not a one-time binder drop.

Our consultants draft your procedures right at the machine.

During the walkdown, our team photographs every isolation point and builds your equipment-specific energy control procedure on a tablet — so you see drafts taking shape before we even leave the floor. Final procedures are delivered as printable PDFs in English or Spanish, with a scannable QR for the live version.

What's Included with Every SafetyNet Engagement

From Walkdown to Wall-Posted Procedures

Four steps that take your facility from no formal energy control program to a fully audited, OSHA-defensible LOTO program.

What We Deliver Onsite

Four service lines designed to take your facility from no formal LOTO program to a fully audited, OSHA-defensible energy control program — start to finish.

Every Procedure. Every Audit. Every Citation.

SafetyNet's onsite work is engineered to satisfy the federal regulations and consensus codes inspectors actually cite.

Safe Procedures Save Lives.

Every energy source identified. Every isolation point labeled. Every authorized worker trained. That's the SafetyNet onsite standard.

Ready to Scope Your Project?

Tell us about your facility and we'll come back with a fixed-fee onsite scope. Most assessments are scheduled within two weeks.

Capabilities

On-site machine energy-control surveys

Machine-specific lockout/tagout procedure development

Photo-documented energy-control points

Delivered by a certified safety professional

Frequently asked questions

What is iLockitOut Pro?

iLockitOut Pro is an AI-assisted Lockout/Tagout (LOTO) software platform from SafetyNet Labs for drafting equipment-specific energy-control procedures, mobile QR access, and multi-facility tracking. Photos and AI suggestions can omit hazards. Qualified personnel must verify equipment, energy sources, isolation steps, and actual site conditions before approving procedures for use. Software does not guarantee accuracy or compliance. Regulatory reference: 29 CFR 1910.147 (The Control of Hazardous Energy); ANSI/ASSP Z244.1-2016 (R2020).

Who is iLockitOut Pro for?

iLockitOut Pro is built for industrial safety managers, EHS directors, maintenance supervisors, and reliability engineers at manufacturing plants, food and beverage facilities, chemical processors, utilities, and any operation that performs equipment servicing under OSHA 29 CFR 1910.147. It scales from a single site to global multi-facility fleets. Regulatory reference: 29 CFR 1910.147(a)(1) (scope); 29 CFR 1910.269 (electric power generation, transmission, distribution); 29 CFR 1926.417 (construction LOTO).

What does LOTO stand for, and why does it matter?

LOTO stands for Lockout/Tagout — the OSHA-mandated safety procedure that isolates hazardous energy (electrical, hydraulic, pneumatic, mechanical, thermal) before maintenance work begins. LOTO violations are consistently in OSHA's Top 10 most-cited standards, with 2026 inflation-adjusted maximum penalties up to $16,550 per Serious violation and $165,514 per Willful or Repeat violation. iLockitOut Pro automates the procedure creation that LOTO compliance requires. Regulatory reference: 29 CFR 1910.147; 29 CFR 1903.15(d) (penalty schedule); OSHA Top 10 Most Cited Standards (FY 2024 — LOTO #6).

How does iLockitOut Pro use AI to create LOTO procedures?

Computer-vision AI uses equipment photos to suggest energy sources and isolation points and assist with procedure drafting. Automated scoring, gap flags, and PPE suggestions support review; they do not prove that a procedure is complete or compliant. Photos may miss concealed or stored energy. Qualified personnel must verify equipment, energy sources, isolation steps, and actual site conditions before approving procedures for use. Regulatory reference: 29 CFR 1910.147(c)(4)(ii) (procedure content requirements); 29 CFR 1910.132 (PPE); NIST AI Risk Management Framework (AI RMF 1.0, 2023).

How accurate is the AI-generated procedure?

AI-generated procedures and automated scores can be wrong or incomplete. A score is not a measured accuracy rate or a determination of compliance. Qualified personnel must check the source information and validate the procedure against actual equipment, energy sources, isolation steps, and site conditions before approval and use. Human review reduces risk but does not guarantee accuracy, compliance, or legal protection. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (employer must develop, document, and utilize procedures); 29 CFR 1910.147(c)(7) (authorized employee training).

Does the AI know my specific equipment?

Equipment photos, tags, model numbers, and facility information help inform a draft, but AI cannot establish a complete hazard profile from a photo. Qualified personnel must verify all energy sources, isolation devices, stored energy, and equipment-specific conditions in the field before approving the procedure. Regulatory reference: 29 CFR 1910.147(c)(4)(ii)(B) (procedural steps for shutting down, isolating, blocking, and securing machines or equipment); 29 CFR 1910.147(c)(4)(ii)(C) (specific procedural steps for placement, removal, and transfer of lockout devices).

Is iLockitOut Pro OSHA compliant?

The platform supports procedure drafting and review against OSHA 29 CFR 1910.147 and related criteria. Using it, or receiving a high automated score, does not establish compliance. Employers remain responsible for their energy-control program, qualified site-specific verification, training, periodic inspections, and implementation. Regulatory reference: 29 CFR 1910.147; ANSI/ASSP Z244.1-2016 (R2020); NFPA 70E-2024.

Does iLockitOut Pro handle annual periodic inspections?

Yes. iLockitOut Pro automatically schedules the annual periodic inspections required by OSHA 1910.147(c)(6) and sends multi-channel reminders by email, SMS, and in-app notification with a four-tier escalation chain so no inspection is missed. Auditors get a complete digital trail of who inspected what and when. Regulatory reference: 29 CFR 1910.147(c)(6)(i) (periodic inspection at least annually by an authorized employee other than the one(s) using the procedure); 29 CFR 1910.147(c)(6)(ii) (inspection certification — identify machine, date, employees, and inspector).

Will iLockitOut Pro help us pass an OSHA audit?

iLockitOut Pro produces an audit-ready record for every procedure — compliance score, approval signatures, periodic inspection history, worker training acknowledgments, and incident logs — all exportable as PDF. Safety managers using iLockitOut Pro can hand an OSHA inspector a documented LOTO program in minutes instead of days. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (documented procedures); 29 CFR 1910.147(c)(6)(ii) (certification of periodic inspection); 29 CFR 1910.147(c)(7)(iv) (training certification — name and date); OSHA Field Operations Manual CPL 02-00-164.

How do plant workers actually use iLockitOut Pro?

Plant workers scan a QR code posted at the equipment with any smartphone — no app install or login required. iLockitOut Pro then walks them through the lockout procedure step by step, with photos, PPE callouts, and verification checks. Completed lockouts are logged automatically with a timestamp and worker ID. Regulatory reference: 29 CFR 1910.147(c)(4)(ii)(D) (verification of isolation); 29 CFR 1910.147(d) (application of control — six-step sequence); 29 CFR 1910.147(c)(7)(i)(A) (authorized employee training).

Does iLockitOut Pro work offline on the plant floor?

Yes. iLockitOut Pro uses a service worker to cache procedures on the device, so workers deep inside a plant with no cellular signal can still execute LOTO procedures and log steps. Data syncs automatically when the device reconnects. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (procedures must be available and utilized at the point of work); OSHA Letter of Interpretation 02/12/2015 (electronic procedure access permitted).

Does iLockitOut Pro support multiple languages?

Yes. iLockitOut Pro includes AI-powered translation that toggles any procedure between English and Spanish instantly, so multilingual crews work from the same source-of-truth document. Additional languages are available on Enterprise plans. Regulatory reference: 29 CFR 1910.147(c)(7)(i) (training); OSHA Standard Interpretation 04/28/2010 (training in language and at literacy level workers understand); OSHA Letter of Interpretation 12/12/1999.

Can iLockitOut Pro handle group lockouts and complex shutdowns?

Yes. iLockitOut Pro coordinates group lockouts across multiple workers and lockout points, tracks every personal lock applied, and maintains a database of every lockout device in the facility. The Site-Safe spatial map shows every active lockout across the facility in real time. Regulatory reference: 29 CFR 1910.147(f)(3) (group lockout/tagout — primary authorized employee, group lockbox, personal locks); 29 CFR 1910.147(f)(4) (shift or personnel changes); 29 CFR 1910.147(c)(5) (lockout/tagout devices).

Can iLockitOut Pro manage multiple facilities?

Yes. iLockitOut Pro includes a multi-facility rollup dashboard that compares compliance scores, audit completion, and execution rates across every site in your organization. Safety directors get a single pane of glass for global LOTO performance. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (procedures must be developed for each machine/process — facility-specific); ISO 45001:2018 §9.1 (monitoring, measurement, analysis and performance evaluation).

How much does iLockitOut Pro cost?

iLockitOut Pro starts at $1,299 per site for the Starter tier, with mid-tier and enterprise plans for larger operations. Custom pricing is available for global manufacturing fleets. Visit the pricing section on the SafetyNet Labs website or contact SafetyNet for a tailored quote. Regulatory reference: N/A (commercial pricing).

How long does iLockitOut Pro take to deploy?

Most single-site deployments of iLockitOut Pro are live in under a week — including equipment onboarding, user provisioning, and worker QR-code rollout. Multi-facility enterprise deployments typically run 4–8 weeks with white-glove onboarding from SafetyNet Labs. Regulatory reference: N/A (deployment timeline); 29 CFR 1910.147(c)(7)(i) (training must be provided before authorized work begins).

Is our data secure with iLockitOut Pro?

Yes. iLockitOut Pro encrypts data in transit and at rest, isolates each customer's data by tenant, supports SSO for enterprise accounts, and never shares procedure data across customers or uses it to train third-party AI models. Compliance documentation is available on request. Regulatory reference: SOC 2 Trust Services Criteria CC6.1 (logical access); NIST SP 800-53 (security controls); GDPR Art. 32 (security of processing); CCPA Cal. Civ. Code §1798.100.

Does iLockitOut Pro replace our LOTO consultant?

iLockitOut Pro replaces the manual procedure-drafting work that consultants typically charge $300–$800 per procedure for, and replaces the spreadsheets used to track inspections and training. Most customers still keep a qualified safety professional on staff or on retainer to review and approve AI-generated procedures. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (employer must develop and document procedures); 29 CFR 1910.147(c)(6)(i) (periodic inspection by an authorized employee).

How much time does iLockitOut Pro save?

iLockitOut Pro reduces LOTO procedure creation from days of manual drafting to roughly five minutes per procedure. A facility with 200 pieces of equipment that previously took six months to document can typically be fully procedurized in under two weeks using iLockitOut Pro. Regulatory reference: 29 CFR 1910.147(c)(4)(i) (documented procedures required for each machine/process where servicing or maintenance occurs).

What ROI does iLockitOut Pro deliver?

iLockitOut Pro provides a built-in ROI dashboard that quantifies time savings, consultant cost reduction, OSHA penalty avoidance, and incident prevention. Most customers see payback within the first quarter, driven primarily by eliminating $300–$800 per-procedure consulting fees and avoiding citations that average $16,550 each (2026 Serious maximum). Regulatory reference: 29 CFR 1903.15(d) (2026 inflation-adjusted maximums — Serious $16,550; Willful/Repeat $165,514 per violation); OSHA $afety Pays calculator methodology.

Can iLockitOut Pro reduce LOTO-related incidents?

Yes. By standardizing procedures, requiring step-by-step verification, tracking worker training, and providing a mobile training emulator that lets workers practice LOTO risk-free, iLockitOut Pro directly addresses the leading causes of LOTO incidents identified by OSHA — missed steps, inadequate training, and improper energy isolation. Regulatory reference: 29 CFR 1910.147(c)(7) (training and communication); 29 CFR 1910.147(d) (application of control); BLS data — LOTO-related incidents account for roughly 10% of serious accidents in industries covered by 1910.147 (OSHA estimate).